ISSN 1004-4140
CN 11-3017/P

基于深度学习的面食异物检测方法

A Method for Detecting Foreign Objects in Pastries Based on Deep Learning

  • 摘要: 在面食工业的生产加工过程中,产品不慎被掺入塑料、橡胶等异物会严重影响消费者的健康安全,因此,检测面食产品中是否含有异物是一项非常重要的品控步骤。X射线计算机断层扫描(CT)是一种非接触、无损的产品检测方法,被广泛应用于面食工业生产线的检测步骤中。然而,由于面食工业生产线的高通量检测需求,对于单个产品的检测通常要求在1 s以内完成,不可能有充裕的成像时间获取大量投影图,限制了普通CT方法的使用。因此,本文提出一种基于U-Net网络的异物检测方法,通过对小样本CT重建数据进行精确分割,获得仅含有异物的虚拟投影图进行训练。验证结果表明本文的方法仅需数张投影图即可识别多个异物的数量,准确率较高,能够大幅提高面食工业生产线的异物检测效率。

     

    Abstract: During the industrial production of pastries, foreign substances such as plastic and rubber can accidentally enter the processing chain, posing serious risks to consumer health and safety. Therefore, detecting foreign substances in pastries is a critical quality control step. X-ray computed tomography (CT) is a fast, non-contact, and non-destructive testing method that is widely used in quality inspection processes on of industrial pastry production lines. However, owing to the high-throughput detection requirements of such production lines, the analysis of a single product typically needs to be completed within 1 s. This limited time frame makes it impossible to capture a sufficient number of projection images, restricting the use of conventional CT methods. In this study, we propose a foreign-object detection method based on the U-Net network, which is trained using CT data from the same type of samples and foreign objects. The experimental results show that this method requires only a few projection images to accurately identify multiple foreign objects. It can quickly and efficiently detect foreign objects from CT data on industrial production lines, greatly improving detection efficiency in the pastry industry.

     

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